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林琬淳, 杨济硕, 杨国溪, 等. 面向增材制造的汽车轴承支座轻量化设计[J]. 桂林电子科技大学学报, 2023, 43(4): 259-264.
引用本文: 林琬淳, 杨济硕, 杨国溪, 等. 面向增材制造的汽车轴承支座轻量化设计[J]. 桂林电子科技大学学报, 2023, 43(4): 259-264.
LIN Wanchun, YANG Jishuo, YANG Guoxi, YANG Mengjie, XU Rongwei. Lightweight design of automotive bearing support for additive manufacturing[J]. Journal of Guilin University of Electronic Technology, 2023, 43(4): 259-264.
Citation: LIN Wanchun, YANG Jishuo, YANG Guoxi, YANG Mengjie, XU Rongwei. Lightweight design of automotive bearing support for additive manufacturing[J]. Journal of Guilin University of Electronic Technology, 2023, 43(4): 259-264.

面向增材制造的汽车轴承支座轻量化设计

Lightweight design of automotive bearing support for additive manufacturing

  • 摘要: 拓扑优化和晶格填充2种轻量化方法结合使轻量化设计拥有无限可能,而增材制造技术使其制造成为可能,极大推动了其发展应用的可能性。将拓扑优化和晶格填充2种轻量化方法结合对汽车轴承支座进行轻量化设计,采用变密度拓扑优化技术建立SIMP-刚度材料密度插值模型优化轴承支座的材料密度分布,划分出0 ~ 0.4、0.4 ~ 0.8、0.8 ~ 1.0三个相对密度区间,以相对密度为0.2、0.6、1.0的体心立方晶格结构对应3个相对密度区间区域进行填充,组装整合得到轻量化设计的汽车轴承支座。通过有限元分析其安全性能,结果表明:轴承支座的整体应力应变梯度分布均匀,材料利用率提高,最大应力由原始模型的215 MPa转变为356 MPa,仍然满足使用要求,而质量相对于原始模型降低53.89%,达到轻量化效果。该设计思路可为航空航天、汽车船舶等领域的机械结构轻量化提供有效实用的新方法。

     

    Abstract: The combination of two lightweight methods, topology optimization and lattice filling, makes lightweight design have infinite possibilities, and additive manufacturing technology makes it possible to manufacture, which greatly promotes the possibility of its development and application. Two lightweight methods of topology optimization and lattice filling were combined to carry out lightweight design of automobile bearing support. Simp-stiffness material density interpolation model was established by using variable density topology optimization technology to optimize the material density distribution of bearing support, and three relative density intervals of 0-0.4, 0.4-0.8 and 0.8-1.0 were divided. The body centered cubic lattice structure with the relative density of 0.2, 0.6 and 1.0 was used to fill the three relative density interval regions, and the lightweight automobile bearing bearing was assembled and integrated. The finite element analysis of its safety performance show that the overall stress and strain gradient of the lightweight bearing is uniform, the material utilization rate is improved, and the maximum stress is changed from 215 MPa of the original model to 356 MPa, which still meet the use requirements. Compared with the original model, the mass is reduced by 53.89% to achieve lightweight effect. This design idea can provide an effective and practical new method for the lightweight of mechanical structures in the fields of aerospace, automobile and ship.

     

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